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The Windshield
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The original windshields in the 2002 - 2005 Thunderbirds are noted
for having the latest Thunderbird emblem and the words "Ford Motor Company"
in script at the center base of the windshield. Any other that you
find is a replacement windshield, still made by PPG. I do know that
the original style windshield complete with original logos were still available
last fall, 2007, as we had ours replaced by Safelite on our 2005 last September..
There are two types of windshields available. The 02, 03,
and early 04s had the heated wiper rest feature for use in cold weather
- turns on when the temperature is below aa certain point so the wipers
will not be frozen to the windshield. This feature was eliminated
for 05s. Do watch that you get the windshield that goes with your
year of t-bird. The wiper rest windshields appear to cost more to
replace than the windshields without the feature.
The shortened version is due to the fact that the center dash controls
changed for the 03s (and later) and the heated wiper rest button
was eliminated.
The original style logo/markings look like this: There is an extensive discussion about replacing cracked windshields on this thread on TBN which includes the following conversation a member had. An owner contacted Carlite directly, regarding the OEM windshield available for his PCR (04 Pacific Coast Roadster special edition), and got a quick and authoritative response from their Technical Services Manager. Here it goes: Begin Text//////////////////////////////////////////// If your vehicle has the heated wiper park feature, you will need a DW01546 GBNCAR. If your T'Bird doesn't have this feature, then you should get DW01559 GBNCAR. We indeed carry the OE parts with the OE trademarks. You will need to insist on the Carlite parts in order to get the original. Even though these windshields are made by PPG, they are not allowed to sell the parts with the Thunderbird logo through their aftermarket channels - they can only sell them to Carlite who then distributes them to the aftermarket. Rod Watson
End Text////////////////////////////////////////////// ------------------------------------------------------------------------------
from: http://www.glasslinks.com/newsinfo/tbird_2002.htm
The windshield in the 2002 Thunderbird is the most complex in the industry, says supplier PPG. The bend is 27 mm vs. the typical 8-12 mm. The angle of installation is 24 degrees vs. the traditional 30 degrees. -------------------------------------------------------------------------------- The story of the T-Bird reincarnation is filled with engineering successes big and small. The design team worked with vendors to devise the most complex windshield in the industry, and developed elegantly simple solutions to such pesky problems as coefficient of drag, body stiffness, and noise, vibration, and harshness (NVH). Engineers wanted a steep angle for the windshield to cut down on top-down turbulence. Also, the Thunderbird windshield is the first to combine an extreme depth of bend and an A-pillar wraparound. Those features give it the most complex geometry of any windshield in the auto industry, according to PPG, the glass supplier that designed it. The Thunderbird engineering team specified a windshield bend of 27 millimeters instead of the typical bend of 8-to-12 millimeters. "Getting that bend and wrapping the windshield around the 64-degree-angle A pillars was like wrapping a sheet of paper around an orange," says Tom Kerr, PPG's general manager for OEM automotive glass. Additionally, the angle of installation Ford wanted to cut down wind turbulence—24 degrees to horizontal vs. the traditional 30 degrees—made the optics more difficult and placed the wiper blades in a position more forward than accessible by the defroster. Then, there was the matter of the antenna: Ford wanted it embedded in the windshield to, among other things, prevent snagging on the top during installation or removal, and to reduce the wind noise from whistling that can occur with outside-mounted antennas. Using its own home-grown computer models in conjunction with I-DEAS
and exchanging files electronically with Ford, PPG engineers modeled the
windshield shape, highlighting the area around the A pillar. "We had to
know if drivers could adequately see through the windshield or whether
they would be looking at fun house glass," says Kerr. Working together
in real time, PPG and Ford engineers adjusted the shape slightly to get
the required visibility.
source: Press Release: I-DEAS from EDS PLM Solutions ---------------------------------------------------------------------
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